Our
prime objective is to supply materials to the fullest satisfaction
of our customers and at competitive price with respect to consistent
quality, timely delivery for all grades to national & international
standards accurate in dimension and consistency of sound structure.
“SHCI” is an investment castings supplier
hence it is necessary to cater the castings of intricate shaper
with precise General casting tolerance will be as per IS: 11166
– 1993 CLASS – 2. The achieve this goal; it is unavoidably
necessary to maintain strict quality controls throughout the process.
For executing this object, we have established a quality assurance
method.
Strict quality inspection is carried out throughout the process
to see that all process parameters are maintained. Reports wherever
necessary are also documented.
Test Certificate : This is specially given with authentic guarantee
for chemical composition and other metallurgical properties.
Moreover, these following tests are carried out on customer's demand
and at customers' cost only.
1. |
Radio
graphical Test / Ultrasonic Test |
2. |
Dye
Penetration Test |
3. |
Pressure
Testing of Castings |
4. |
Acid
Picking of Castings |
5. |
Intergranular
Corrosion Test |
6. |
Non Destructive Test |
|
"SHCI" make our own metal to Costomer
specified International Standard, in Stainless Steel, Alloy
Steel, Carbon Steel, Aluminium Alloys, Copper base Alloys for casting
components with weight range of few Gms. (03Gms.) To 35 kgs. Single
piece casting and in minimum wall thickness up to 1.5mm
Tolerances |
The Accuracy obtainable
in precision investment casting depends on a number of process
parameters, of which the die tolerances, the shrinkage of
wax, the refractory and casting meterial must be mentioned
in particular. The table given below shows the tolerance
achievable for different dimensions. |
Range
of nominal
dimensions mm |
For
Length, Width,
Height mm |
For
Centre
Distance mm |
For
Roundness,
Concentricity mm |
For
Straightness,
Flatness mm |
Over |
Upto |
|
10 |
10 |
25 |
25 |
50 |
50 |
75 |
75 |
100 |
100 |
150 |
150 |
200 |
200 |
300 |
|
|
|
Functional
(+/-) |
Nonfunctional
(+/-) |
0.08 |
0.12 |
0.10 |
0.12 |
0.20 |
0.25 |
0.30 |
0.37 |
0.40 |
0.50 |
0.70 |
0.80 |
0.90 |
1.10 |
1.20 |
1.05 |
|
|
|
Functional
(+/-) |
Non-
Functional
(+/-) |
0.10 |
10.25 |
0.20 |
0.32 |
0.30 |
0.50 |
0.40 |
0.65 |
0.50 |
0.80 |
0.70 |
1.00 |
0.90 |
1.30 |
1.00 |
1.80 |
|
|
|
Functional
TIR |
As
Cast
TIR |
0.08 |
0.12 |
0.10 |
0.15 |
0.15 |
0.25 |
0.25 |
0.40 |
0.35 |
0.50 |
0.45 |
0.70 |
0.55 |
0.85 |
0.70 |
1.00 |
|
|
|
Functional
TIR |
As
Cast
TIR |
0.08 |
0.12 |
0.10 |
0.15 |
0.15 |
0.20 |
0.20 |
0.30 |
0.25 |
0.40 |
0.35 |
0.55 |
0.50 |
0.70 |
0.70 |
0.95 |
|
|
|
|
|
|
TIR
= Total Indicator Reading |
Functional
Tolerances |
|
Flatness |
Critical
dimensions important from view point of fitment assembly
and the end use. |
|
It
takes mechanical straightening to get rid of twist and waviness
in all typical flat sections. The above tolerances can be
applied to a flat piece regardless of its irregular shape. |
Non
Functional Tolerances |
|
Straightness |
Non-
critical dimensions unimportant from view point of fitment,
assembly and the end use. |
|
When
parts are long and thin the finished castings have to be mechanically
straightness. |
Roundness |
|
Surface
Finish |
Roundness
is a function of normal shrinkage variation in the metal.
Out-of-Roundness is the radial difference between a true circle
and a given circumference. It is the total indicator reading
(TIR) when the part is rotated by 360'. |
|
Metal |
Average
RMS Value |
Alluminium
Alloy |
60-100 |
Beryllium
Copper |
60-100 |
AMS
4640 Bronze |
60-100 |
AISI
400 Series Stainless |
100-125 |
Cobalt
Chrome Alloy |
80-125 |
Carbon
Steel |
90-125 |
|
Concerntricity |
|
Angular
Tolerances |
Any
dimensional difference in the location of one centre with
another is the extent of the concentricity. In general concentricity
is a function of outside and inside diameter. |
|
Angular
tolerances are usually +/- 30'. |
|